Production philososphy
Quality is our top priority during the manufacture of our products. INTELLA has just expanded the
machinery production andimproved the quality control in every production step in order to identify
and eliminate defects at early stages. The following sidesprovide you with an overview of our
departments,machinery and production steps. At the end of each production step, all our
products have toundergo quality control and functional testing.
MACHINERY PCB ASSEMBLY
Machinery and workplaces:
Solder printing/deposition machine
SMT machine
Reflow Machine
Hand-soldering workplaces
Test environments for all common appliances
Work steps
Manual assembly on the mounting table
Soldering using hand-soldering workplaces
Assembly of displays
Equipping LED circuit boards with lenses
Soldering cables
Uploading software
QUALITY CONTROL
Each circuit board is subject to visual control and a functional control on the testboard.
CABLE ASSEMBLY
Work steps
Assembly of different cables
Dismantling and crimping of different connectors
Compilation of complete harnesses for final assembly
Tinning quality control
Check of the manufactured crimp and plug connections
FINAL ASSEMBLY
Work steps in final assembly
Commissioning of all parts necessary for assembly
Manual assembly of fixtures by screwing, soldering, adhesive bonding
Packaging in cases or cardboard boxes
QUALITY CONTROL
Quality Control
Functional testing of each completed device over several hours
Colour balance according to reference products
Measurement of the insulation resistance
Measurement of the earth resistance
Production and QC work with Six Sigma, every decision is made based on data,
seek roots of problems,define defects based on customerrequirements, and track
leading indicators of problems to prevent them from happening.
Quality control and continuous improvement is our top priority. A combination of a
strong methodologyand an experienced team makes thequality control department
achieve our target; guarantee that 100%of our products are tested and products in
spec shipped to our customers.
QC department has a strong control of the raw material quality and causes of
product defect,what makes the defect ratio be on the bottomlimit of our internal target.
